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Analytical Troubleshooting of Process Machinery and Pressure Vessels

Including Real-World Case Studies

Author: Anthony Sofronas

Publisher: John Wiley & Sons

ISBN:

Category: Technology & Engineering

Page: 400

View: 888

A highly practical troubleshooting tool for today's complexprocessing industry Evolving industrial technology-driven by the need to increasesafety while reducing production losses-along with environmentalfactors and legal concerns has resulted in an increased emphasis onsound troubleshooting techniques and documentation. AnalyticalTroubleshooting of Process Machinery and Pressure Vessels providesboth students and engineering professionals with the toolsnecessary for understanding and solving equipment problems intoday's complex processing environment. Drawing on forty years of industrial experience in thepetrochemical, transportation, and component manufacturingindustries, the author introduces analytical models that utilizesimple mathematics to provide engineers with the information neededto understand equipment operation and failure modes. This willallow engineering professionals to talk intelligibly withmanufacturers, implement modifications required for continuedoperation, and ultimately help them save millions of dollars inlost production or warranty claims. Readers will find in-depth coverage of factors that can causeequipment failure, including: * Component wear and fretting * Vibration of machines and piping * Instabilities and sizing of pumps and compressors * Thermal loads and stresses * Gear, bearing, shafting, and coupling loading * Corrosion and materials of construction By striking a balance between analytical and practicalconsiderations, each potential problem area is illustrated withcase studies taken from the author's own extensive experience andaccompanied by methods that can be used to address a variety ofrelated challenges.

Process Plant Machinery, Second Edition

Author: Heinz P Bloch

Publisher: Elsevier

ISBN:

Category: Business & Economics

Page: 734

View: 984

Process Plant Machinery provides the mechanical, chemical or plant engineer with the information needed to choose equipment best suited for a particular process, to determine optimum efficiency, and to conduct basic troubleshooting and maintenance procedures. Process Plant Machinery is a unique single-source reference for engineers, managers and technical personnel who need to acquire an understanding of the machinery used in modern process plants: prime movers and power transmission machines; pumping equipment; gas compression machinery; and mixing, conveying, and separation equipment. Starting with an overview of each class, the book quickly leads the reader through practical applications and size considerations into profusely illustrated component descriptions. Where necessary, standard theory is expertly explained in shortcut formulas and graphs. Maintainability and vulnerability concerns are dealt with as well. Fully updated with all new equipment available Comprehensive Coverage Multi-industry relevance

Practical Machinery Management for Process Plants: Volume 2

Machinery Failure Analysis and Troubleshooting

Author: Heinz P. Bloch

Publisher: Elsevier

ISBN:

Category: Technology & Engineering

Page: 700

View: 326

This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Food Processing and Packaging Machinery and Equipment

Author: United States. Bureau of International Commerce

Publisher:

ISBN:

Category: Food industry and trade

Page: 103

View: 314

Process Machinery

Risk-Based Commissioning and Startup - an Essential Asset Management Task

Author: Fred K. Geitner

Publisher: de Gruyter

ISBN:

Category:

Page: 410

View: 936

The authors describe a risk-based approach to commissioning and start-up of process machinery. Techniques are provided to quantify the safety risks and risks associated with machinery failure and estimated impact on start-up schedules. Examples of defining and quantifying the risks, based on the extent of the commissioning effort as a function of criticality of the machinery are offered. Also included are numerous, directly applicable checklists.

Machinery Failure Analysis and Troubleshooting

Practical Machinery Management for Process Plants

Author: Heinz P. Bloch

Publisher: Butterworth-Heinemann

ISBN:

Category: Technology & Engineering

Page: 760

View: 743

Resumen: This newly expanded edition discusses proven approaches to defining causes of machinery failure as well as methods for analyzing and troubleshooting failures.

Keep it Running, Keep it Safe

Process Machinery Safety and Reliability

Author: William Wong

Publisher: John Wiley & Sons

ISBN:

Category: Technology & Engineering

Page: 304

View: 460

Keep it Running, Keep it Safe is based upon the highly regarded Process Machinery Safety and Reliability by the same author. Keep it Running, Keep it Safe, is an invaluable ready reference for day to day work in the process industries. The book outlines a procedure for the assessment of machinery safety and reliability, covering: Hazard assessment Legal requirements Reliability hazards and failure modes Control of Hazards Health and safety compliance It provides a general interpretation of the relevant legislation and identifies safety measures and procedures for the assessment of equipment safety and reliability. With liberal use of case studies and real examples, it explains complex issues in a direct and straightforward style. Keep it Running, Keep it Safe offers a comprehensive understanding of the issues and techniques involved in improving safety and reliability with the potential to make a real difference to everyday engineering practice for plant managers, plant engineers, maintenance engineers, loss prevention engineers, engineering designers, inspectors, and all those concerned with the safe and efficient operation of engineering plant.

Handbook of Farm, Dairy and Food Machinery Engineering

Author: Myer Kutz

Publisher: Academic Press

ISBN:

Category: Technology & Engineering

Page: 760

View: 799

Handbook of Farm, Dairy and Food Machinery Engineering is the essential reference for engineers who need to understand those aspects of the food industry from farm machinery to food storage facilities to the machinery that processes and packages our foods. The process of getting food from "farm to fork," as the saying goes, involves more than planting, harvesting, shipping, processing, packaging and distributing—though those are all key components. Effective and efficient food delivery systems are built around processes that maximize the effort while minimizing cost, time, and resource depletion. This comprehensive reference is for engineers who design and build machinery and processing equipment, shipping containers, and packaging and storage equipment. It includes cutting-edge coverage of microwave vacuum application in grain processing, cacao processing, fruit and vegetable processing, ohmic heating of meat, facility design, closures for glass containers, double seaming, and much more. Provides cross-topic information for translational research and potential application Focuses on design and controls – written for engineers by engineers – always with practical applications in mind Includes design of machinery and facilities as well as theoretical basis for determining and predicting behavior of foods as they are handled and processed

Troubleshooting Rotating Machinery

Including Centrifugal Pumps and Compressors, Reciprocating Pumps and Compressors, Fans, Steam Turbines, Electric Motors, and More

Author: Robert X. Perez

Publisher: John Wiley & Sons

ISBN:

Category: Science

Page: 384

View: 760

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Advances in Condition Monitoring of Machinery in Non-Stationary Operations

Proceedings of the Fourth International Conference on Condition Monitoring of Machinery in Non-Stationary Operations, CMMNO'2014, Lyon, France December 15-17

Author: Fakher Chaari

Publisher: Springer

ISBN:

Category: Technology & Engineering

Page: 494

View: 947

The book provides readers with a snapshot of recent research and technological trends in the field of condition monitoring of machinery working under a broad range of operating conditions. Each chapter, accepted after a rigorous peer-review process, reports on an original piece of work presented and discussed at the 4th International Conference on Condition Monitoring of Machinery in Non-stationary Operations, CMMNO 2014, held on December 15-16, 2014, in Lyon, France. The contributions have been grouped into three different sections according to the main subfield (signal processing, data mining or condition monitoring techniques) they are related to. The book includes both theoretical developments as well as a number of industrial case studies, in different areas including, but not limited to: noise and vibration; vibro-acoustic diagnosis; signal processing techniques; diagnostic data analysis; instantaneous speed identification; monitoring and diagnostic systems; and dynamic and fault modeling. This book not only provides a valuable resource for both academics and professionals in the field of condition monitoring, it also aims at facilitating communication and collaboration between the two groups.

Guide to Biomass Comminution: Material Properties, Machinery, Principles of the Process and Fundamentals of Process Modelling

Author: Lukasz Niedzwiecki

Publisher: Diplomarbeiten Agentur

ISBN:

Category: Science

Page: 74

View: 700

This study aims to derive a qualitative model for energy requirements of the wood chipping process. A relationship is shown between energy requirements and properties of biomass, which is a quite variable material.The relationship between comminution machinery and energy which is necessary for the process is highlighted. The derivation of the model is focused on chipping, but it is generally possible to make it available for both different types of biomass (f. ex. agricultural residues)and different types of comminution machinery (f. ex. hammermills) by using different material properties adjusted to the machinery mechanics. The properties which are used in the derivation are meant to be easy to measure. Furthermore, the model is meant to be used as a base for a quantitative model that, thanks to measurements taken from real comminution machinery and thanks to using wood with known properties, could answer two important questions: - Would hypothetical changes in the desired size of output material increase the total system efficiency, taking into consideration the lowest efficiency of the combustion process (e.g., higher amounts of unburned fuel)? - Considering the energy used for the process, how can comminution as an operation in the biofuel supply chain be optimised? Answers for the above questions could highlight new possibilities in terms of further energy savings and a maximising of the energy efficiency of the bioenergy sector. Furthermore, the results could motivate optimized choices of comminution machinery for the biofuel supply chain as well as for other applications. Another important feature of this study is its unique holistic point of view that takes into consideration aspects from the fields of mechanics, material sciences and natural sciences to deliver the full picture to the reader.

Fluid Machinery

Life Extension of Pumps, Gas Compressors and Drivers

Author: Heinz Bloch

Publisher: Walter de Gruyter GmbH & Co KG

ISBN:

Category: Science

Page: 208

View: 634

Fluid movers are extensively used in the process industries. New machines are specified, designed, manufactured and installed in a way that ensures their safety and reliability. Existing machines may be upgraded or retrofitted during maintenance or repair. This book describes how improved components and better lubricant application provisions, among other experience-based measures, can safely extend operating life and increase profitability.

Machinery

Author:

Publisher:

ISBN:

Category:

Page:

View: 592

Machinery Component Maintenance and Repair

Author: Heinz P. Bloch

Publisher: Elsevier

ISBN:

Category: Technology & Engineering

Page: 650

View: 859

The names Bloch and Geitner are synonymous with machinery maintenance and reliability for process plants. They save companies like Dow and Equilon millions of dollars a year by extending the life of rotating machinery in their plants. Extending the life of existing machinery is the name of the game in the process industries, not designing new machinery. This series by Bloch and Geitner was the first and is still the best, most comprehensive source for doing just that. This classic text on reliability has been revised to include all new material on risk management, pre-grouted bases, laser alignment, cartridge seals maintenance, and many other topics which have undergone many developments since the last revision. Helps engineers save their companies hundreds of thousands of dollars a year by reducing machinery downtime Now in its third edition, with a twenty-year history of success Details the money-saving techniques used by many of the world's leading companies, including Exxon, DuPont, Dow, and dozens of others

Process Plant Machinery

Author: Heinz P. Bloch

Publisher: Elsevier

ISBN:

Category: Technology & Engineering

Page: 734

View: 977

Process Plant Machinery provides the mechanical, chemical or plant engineer with the information needed to choose equipment best suited for a particular process, to determine optimum efficiency, and to conduct basic troubleshooting and maintenance procedures. Process Plant Machinery is a unique single-source reference for engineers, managers and technical personnel who need to acquire an understanding of the machinery used in modern process plants: prime movers and power transmission machines; pumping equipment; gas compression machinery; and mixing, conveying, and separation equipment. Starting with an overview of each class, the book quickly leads the reader through practical applications and size considerations into profusely illustrated component descriptions. Where necessary, standard theory is expertly explained in shortcut formulas and graphs. Maintainability and vulnerability concerns are dealt with as well. Fully updated with all new equipment available Comprehensive Coverage Multi-industry relevance

Improving Machinery Reliability

Author: Heinz P. Bloch

Publisher: Elsevier

ISBN:

Category: Technology & Engineering

Page: 680

View: 855

This totally revised, updated and expanded edition provides proven techniques and procedures that extend machinery life, reduce maintenance costs, and achieve optimum machinery reliability. This essential text clearly describes the reliability improvement and failure avoidance steps practiced by best-of-class process plants in the U.S. and Europe.

Petrochemical Machinery Insights

Author: Heinz P Bloch

Publisher: Butterworth-Heinemann

ISBN:

Category: Technology & Engineering

Page: 784

View: 586

Petrochemical Machinery Insights is a priceless collection of solutions and advice from Heinz Bloch on a broad range of equipment management themes, from wear to warranty issues, organizational problems and oil mist lubrication, and professional growth and pre-purchase of machinery. The author draws on his industry experience to hone in on important problems that do not get addressed in other books, providing actionable details that engineers can use. Mechanical, reliability, and process engineers will find this book the next best thing to having Heinz Bloch on speed dial. Focuses on pieces of hard-won experience from the industry that are rarely included in other books Presents not just a guide to technical problems, but also to crucial themes in management and organization Includes an informal and honest style, making author Heinz Bloch's 40 years of experience accessible to a broad audience of readers Contains a uniting theme that successful asset management requires the separation of application and implementation details

CPE. Chemical & Process Engineering

Author:

Publisher:

ISBN:

Category: Chemical engineering

Page:

View: 270

Is My Machine Ok?

A Field Guide to Assessing Process Machinery

Author: Robert X. Perez

Publisher: Industrial Press

ISBN:

Category: Technology & Engineering

Page: 276

View: 676

A handy and concise guide for assessing the potential risk of failure and providing a solid basis for reliable and safe machinery operation.

Maximizing Machinery Uptime

Author: Heinz P. Bloch

Publisher: Elsevier

ISBN:

Category: Business & Economics

Page: 672

View: 482

The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability. *Provides the tools to drastically improve machinery productivity and performance *Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime *Authoritative reference for maximizing the uptime of process equipment

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